High Cost Performance Vacuum Freeze Dryer for Pharmacy with CIP & SIP

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support, video Technical Support
• Capacity: Medium Scale (100-500 kg)
• Model NO.: RTFD-GZLY25 CIP SIP
• Certification: CE, GMP, ISO, SGS
• Condition: New
• Control System: PLC Control
• Customized: Customized
• Drying Temperature: Low Temperature (25-60℃)
• Types: Freeze Dryers
• Voltage: 380V
• Condenser Temp: -75
• Shelf Temperature: -55 to +80
• Computerized: Computerized
• Warranty: 1 Year
• Type: Freeze Drying Machine for Drug
• Finished Dosage Form: Powder or Others
• Transport Package: Plywood Box, Steel Frame
• Specification: 7x2.3x3.7m
• Trademark: RT
• Origin: Beijing
• HS Code: 8419399090
• Production Capacity: 100 Sets/Year

Product Description

General introduction :
RTFD-GZLY series vacuum freeze dryers are commercial type, used for mass production, shelf area from 1m2 to 50m2 .
It uses Bi tzer refrigeration unit, condensation temperature -75ºC,with stable and reliable performance .CIP, SIP systems can be options.

GZLY series vacuum freeze dryers are widely used in blood products, vaccines and biological products, chemical and medicine field. In large pharmaceutical companies, freeze dryer is widely used. For injection product, freeze drying process can improve the quality of medicines and storage period.

Scope of application:
Used in pharmaceutical industry . Not only suitable for products in bulk (in liquid, solid ,paste state,etc) , also suitable for product in vials. Filling liquid into vial, put on rubber stopper half closed, freezing and drying process will be finished inside drying chamber. After drying, completely close the vial by turn on stoppering system.It can avoid secondary pollution and re adsorb water, and easy to preserve for a long time.

Main Technical Features:

*Shelf is made with unique patent technology, high pressure resistance, high evenness and good temperature uniformity

*The freeze-drying curve optimization and control technology, it can control the cooling rate in the pre-freezing stage,  and control the heating rate and current segment vacuum degree at the stage of sublimation drying.

*high water capture ability and high drying efficiency

*Unique double sealing technology , mobile and fixed type double sealing device for chamber door,

  Sterilizing for fixed silicone rubber during steam sterilization
*In the process of drying, the vacuum degree is adjusted to avoid foaming of special substances, and the  efficiency of drying is improved.

*Industrial embedded touch screen ,special modularization controller, the system is stable and reliable,and      control precision is high.

*The professional design of LYO-CONTROL control system can save many process formulations.User can
  adjust the process in real time, and improve process optimization rate.

*Flexible manual + automatic control mode, manual mode used to explore the process, automatic mode for batch production

*Control system with powerful functions can record and store operation data, curves and alarm records for up
  to ten years, and improve the traceability of products. At the same time, it is convenient for observation,
  operation and fault diagnosis.

*The user level and password can be set, the operation management can be divided and GMP related requirements can be met.
*Non - standard customization can be made according to user requirements

 
Options
 
* Eutectic point test              *CIP system               *SIP system        *Exhaust filter for pump   
* PC and control software, to control freeze dryer by PC, save and print freeze drying data

 

General Introduction :

RTFD-GZLY series vacuum freeze dryers are commercial type, used for mass production, shelf area from 1m2 to 50m2 . It uses B itzer refrigeration unit, condensation temperature -75ºC,with stable and reliable performance . CIP and SIP systems can be options.

RTFD-GZLY series vacuum freeze dryers are widely used in blood products, vaccines and biological products, chemical and medicine field. In large pharmaceutical companies, freeze dryer is widely used. Freeze drying process can improve the quality of medicines and storage period.

Scope of application:
Used in pharmaceutical industry, suitable for products in bulk (in liquid, solid ,paste state, etc.) .Freezing and drying process will be finished on shelf inside drying chamber. 

Main Features:

 

*Shelf is made with unique patent technology, high pressure resistance, high evenness and good temperature uniformity

*The freeze-drying curve optimization and control technology, it can control the cooling rate in the pre-freezing stage,  and control the heating rate and current segment vacuum degree at the stage of sublimation drying.

*high water capture ability and high drying efficiency

*Unique double sealing technology , mobile and fixed type double sealing device for chamber door,

  Sterilizing for fixed silicone rubber during steam sterilization
*In the process of drying, the vacuum degree is adjusted to avoid foaming of special substances, and the  efficiency of drying is improved.

*Industrial embedded touch screen ,special modularization controller, the system is stable and reliable,and      control precision is high.

*The professional design of LYO-CONTROL control system can save many process formulations.User can
  adjust the process in real time, and improve process optimization rate.

*Flexible manual + automatic control mode, manual mode used to explore the process, automatic mode for batch production

*Control system with powerful functions can record and store operation data, curves and alarm records for up
  to ten years, and improve the traceability of products. At the same time, it is convenient for observation,
  operation and fault diagnosis.

*The user level and password can be set, the operation management can be divided and GMP related requirements can be met.
*Non - standard customization can be made according to user requirements

 

Options
 

* Eutectic point test              *CIP system               *SIP system        *Exhaust filter for pump   
* PC and control software, to control freeze dryer by PC, save and print freeze drying data

 
 

 

 

 

Technical parameters

 

Freeze Dryer Model					RTFD-GZLY2	RTFD-GZLY3	RTFD-GZLY4	RTFD-GZLY5	RTFD-GZLY8	RTFD-GZLY10	RTFD-GZLY15	RTFD-GZLY20	RTFD-GZLY25	RTFD-GZLY30	RTFD-GZLY40
Nominal area(m2)					2	3	4	5	8	10	15	20	25	30	40
Capacity	Shelf area			m2	2.22	3.33	4.4	5.5	7.75	10.33	14.76	20.63	24.38	29.7	40.5
	Condenser capacity			kg/batch	40	60	80	100	160	200	290	410	480	590	800
	Vials	ф22mm		pcs	4608	6912	9984	11648	16128	22050	31500	42075	49725	64449	87885
		ф16mm		pcs	8960	13440	19320	22540	31360	43218	61740	83120	98280	129879	176985
		ф12mm		pcs	16128	24192	33840	39480	56440	77805	111150	137313	162279	187700	256000
	Bulk capacity			L	20	40	60	80	120	210	300	450	500	600	850
Basic parameter	Shelf size		L	mm	610	610	750	750	915	1215	1215	1250	1250	1500	1500
			W	mm	910	910	1000	1000	1210	1215	1215	1500	1500	1800	1800
	Shelf spacing			mm	80-100					100-120
	Shelf numbers			layers	4+1	6+1	6+1	5+1	7+1	7+1	10+1	11+1	13+1	11+1	15+1
	Shelf Max.Temp			ºC	+70
	Shelf Min.Temp			ºC	<-50
	Shelf temp.accuracy			ºC	±1
	Condenser Min.temp.			ºC	<-70
	Final vacuum			Pa	<10
Basic configuration	Cooling water consumption <30ºC  0.15-0.2Mpa			m³/h	4.2	4.5	6	11	16	20	27	30	33	36	42
	Cooling style				Water cooling
	CIP-WIP,>65ºC 0.15-0.2Mpa			L/min	100
	Compressed air 0.7-1.0Mpa			m³/min	0.1
	Defrost water (soaking) 50ºC 0.15-0.2Mpa			kg/batch	270	300	350	400	1200	1500	2000	3000	4000	5000	7000
	Machine power			KW	8	16	18	20	30	58	84	105	125	145	170
	Total weight			Kg	2600	2800	3500	4200	6000	7000	9000	11000	12000	15000	20000
Dimension	L			mm	2500	3000	3600	3800	5000	6400	6500	7400	8200	9200	9400
	W			mm	1210	1200	1300	1500	1500	2300	2300	2300	2300	2400	2400
	H			mm	2700	2700	2800	2900	2800	3200	3400	3800	4000	4000	4500m

 

 

How to choose a freeze dryer

Package : plywood case for shipping by sea , by air



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