Pilot Plant Nutrient Commercial Freeze Dryer Factory

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support, video Technical Support
• Capacity: Small Scale (< 100 kg)
• Model NO.: RTFD-GZL20
• Certification: CE, GMP, ISO, SGS
• Condition: New
• Control System: PLC Control
• Customized: Customized
• Drying Temperature: Low Temperature (25-60℃)
• Main Material: Cast Iron, Stainless Steel
• Types: Freeze Dryers
• Voltage: 380V
• Condenser Temp: -75
• Shelf Temperature: -55 to +80
• Computerized: Computerized
• Warranty: 1 Year
• Type: Freeze Drying Machine for Drug
• Finished Dosage Form: Powder or Others
• Transport Package: Plywood Box, Steel Frame
• Specification: 7x2.3x3.7m
• Trademark: RT
• Origin: Beijing
• HS Code: 8419399090
• Production Capacity: 100 Sets/Year

Product Description

 

General Introduction :

RTFD-GZL series vacuum freeze dryers are commercial type, used for mass production, shelf area from 1m2 to 50m2 . It uses B itzer refrigeration unit, condensation temperature -75ºC,with stable and reliable performance . CIP and SIP systems can be options.

RTFD-GZL series vacuum freeze dryers are widely used in blood products, vaccines and biological products, chemical and medicine field. In large pharmaceutical companies, freeze dryer is widely used. Freeze drying process can improve the quality of medicines and storage period.

Scope of application:
Used in pharmaceutical industry, suitable for products in bulk (in liquid, solid ,paste state, etc.) .Freezing and drying process will be finished on shelf inside drying chamber. 

Main Features:

 

*Shelf is made with unique patent technology, high pressure resistance, high evenness and good temperature uniformity

*The freeze-drying curve optimization and control technology, it can control the cooling rate in the pre-freezing stage,  and control the heating rate and current segment vacuum degree at the stage of sublimation drying.

*high water capture ability and high drying efficiency

*Unique double sealing technology , mobile and fixed type double sealing device for chamber door,

  Sterilizing for fixed silicone rubber during steam sterilization
*In the process of drying, the vacuum degree is adjusted to avoid foaming of special substances, and the  efficiency of drying is improved.

*Industrial embedded touch screen ,special modularization controller, the system is stable and reliable,and      control precision is high.

*The professional design of LYO-CONTROL control system can save many process formulations.User can
  adjust the process in real time, and improve process optimization rate.

*Flexible manual + automatic control mode, manual mode used to explore the process, automatic mode for batch production

*Control system with powerful functions can record and store operation data, curves and alarm records for up
  to ten years, and improve the traceability of products. At the same time, it is convenient for observation,
  operation and fault diagnosis.

*The user level and password can be set, the operation management can be divided and GMP related requirements can be met.
*Non - standard customization can be made according to user requirements

 
Options
 
* Eutectic point test              *CIP system               *SIP system        *Exhaust filter for pump   
* PC and control software, to control freeze dryer by PC, save and print freeze drying data

 
 

 

 

 

Technical parameters

 

Freeze Dryer Model				RTFD- GZL2	RTFD- GZL3	RTFD- GZL4	RTFD- GZL5	RTFD- GZL8	RTFD- GZL10	RTFD- GZL15	RTFD- GZL20	RTFD- GZL25	RTFD- GZL30	RTFD- GZL40
Nominal area(m2)				2	3	4	5	8	10	15	20	25	30	40
Capacity	Shelf area		m2	2.22	3.33	4.4	5.5	7.75	10.33	14.76	20.63	24.38	29.7	40.5
	Condenser capacity		kg/batch	40	60	80	100	160	200	290	410	480	590	800
	Bulk capacity		L	20	40	60	80	120	210	300	450	500	600	850
Basic parameter	Shelf size	L	mm	610	610	750	750	915	1215	1215	1250	1250	1500	1500
		W	mm	910	910	1000	1000	1210	1215	1215	1500	1500	1800	1800
	Shelf spacing		mm	80					80
	Shelf numbers		layers	4+1	6+1	6+1	5+1	7+1	7+1	10+1	11+1	13+1	11+1	15+1
	Shelf Max.Temp		ºC	+70
	Shelf Min.Temp		ºC	<-50
	Shelf temp.accuracy		ºC	±1
	Condenser Min.temp.		ºC	<-70
	Final vacuum		Pa	<10
Basic configuration	Cooling water consumption <30ºC  0.15-0.2Mpa		m³/h	4.2	4.5	6	11	16	20	27	30	33	36	42
	Cooling style			Water cooling
	CIP-WIP,>65ºC 0.15-0.2Mpa		L/min	100
	Compressed air 0.7-1.0Mpa		m³/min	0.1
	Defrost water (soaking) 50ºC 0.15-0.2Mpa		kg/batch	270	300	350	400	1200	1500	2000	3000	4000	5000	7000
	Machine power		KW	8	16	18	20	30	58	84	105	125	145	170
	Total weight		Kg	2500	2600	3300	3800	5500	6300	8000	9500	10000	12000	18000
Dimension	L		mm	2300	2500	3300	3500	5000	6400	6500	7400	8200	9200	9400
	W		mm	1210	1200	1300	1500	1500	2300	2300	2300	2300	2400	2400
	H		mm	2000	2000	2200	2200	2300	2600	2800	2800	2800	2800	2800

 

 

How to choose a freeze dryer

Package : plywood case for shipping by sea , by air



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